Omron SMT error proofing system

• System introduction
• SMT anti-mistake material system is a set of practical software which can fundamentally prevent the wrong material during SMT production, ensure product quality, reduce stop time and greatly improve production efficiency.This system can trace the production and manufacturing process of products and strictly control the SMT production and manufacturing process. The system can be integrated with KTS, k-mes, ERP and other systems, and can also be used independently.The SMT fault-proofing system developed by yongzhuoxin technology integrates the wireless PDA equipment, connects with the SMT SMT patch equipment through the wireless control of the bluetooth sound-light alarm, realizes highly automatic operation, makes the field operation simple, convenient and fast, and provides a strong guarantee for the system's fault-proofing and improvement of production efficiency.

• system characteristics

• 1. Strong ability of error prevention:

  Provide sound and light warning of wrong materials in the process of feeding, receiving and refueling. Once wrong materials are used, the system will immediately alarm and forbid the continued operation of materials.

  2. Strict control of equipment:

  The system strictly controls and controls the SMT, steel mesh, and feida. The steel mesh supports restricted products and processes, the feida supports restricted models, the rapid printing function of the barcode of the steel mesh, the maintenance records of the equipment, the use record inquiry, and the use times statistics.

  3. Strong intelligent operation:

  Intelligent material shortage warning allows material loading staff to prepare material in advance, greatly reducing downtime.Intelligent material preparation, rapid and accurate guidance to the material loading staff to find and prepare material, improve the efficiency of material preparation.With intelligent material loading, the operator only needs to carry out simple scanning steps to accurately load the material and improve the efficiency.Intelligent turn, shorten the turn time from 2-4 hours to less than 30 minutes, reduce the down time and turn time.

  4. Strict production control:

  Strict inspection by IQC, record the related information of IQC in detail, generate IQC report and provide detailed traceability information.The feeding process of material preparation is strictly controlled and completely recorded. It is convenient to find out the manufacturer, Lot No, Date Code, specification of the material used in the order, as well as detailed information of the material loading staff, feeding time and refueling time.Strict control of feida, detailed record of feida's use and maintenance information, and can be a feida maintenance warning.LCR automatic test, connect LCR digital bridge, record the LCR test results quickly and automatically, and determine the test results of the first part automatically.Strict system permission management can set different permissions for each employee according to work needs;

  5. Rich traceability:

  Provide abundant report query functions, such as BOM, PCBA material record, material loading record, wrong material record, transfer production record, call material kanban, etc., to meet the different needs of production;

  6. High adaptability:

  This system can be used for any manufacturer, any series, any type of SMT and AI equipment, and can be connected and Shared with KTS, MES, ERP and other systems.At the same time, we can carry out customized development according to different customers and adapt to the requirements of different customers. 

  7. Efficiency and cost savings:

  The paper station position table is completely abandoned, and the operator does not need to load the material table. The material preparation and loading can be fast and error-free according to the system prompts, which simplifies the training of new employees, minimizes manual operation and provides operation efficiency.